Sterile Air Filters
Why do you Need Sterile Air Filters?
Sterile air filters reduce batch contamination, product spoilage and loss and system downtime. Effective sterile air filtration is a necessary part of every critical process. Sterile Air Filtration is an important component in the Food, Beverage, and Pharmaceutical industries. Sterile Air Filtration protects your process from harmful submicron particle contamination and bacterial transfer or growth.
It also helps protect production yield, especially in high-tech industries (electronics, plating, magnetic media, etc.) where submicron particle contamination can significantly reduce yields, resulting in product and dollar loss. The use of high efficiency submicron air filters have become a standard “current good manufacturing practice” allowing for more productive and economical processing.
MicroPure’s Patented Segmented Filter Element Design in their Sterile Air Filters offers significant advantages over conventional filter cartridges.
Bidirectional PTFE membranes with a 0.1 or 0.2 micron retention efficiency are sandwiched between perforated stainless steel segment discs for support within an stainless steel housing. The independently functioning modular segments are clamped together by a stainless steel tension rod that provides continued support upstream and downstream of the filter membrane. The required cartridge length and diameter are determined by your application specifications. This unique design allows Micropure to built a filter that meets your pressure and flow rate needs.
Conventional pleated filter cartridges degrade with each sterilization and operational cycle. MicroPure filters can be steam sterilized in place up to 150 times with no loss of filtering effectiveness, as validated by an internationally recognized food laboratory. Other sterilization or cleaning methods commonly used are autoclave, hydrogen peroxide, steam, or a variety of sanitizing agents.*
Filter membrane replacement is a very simple & easy process because only the filter membranes are replaced. The operational and disposal cost is considerably lower than for other traditional cartridge filter options. With MicroPure filters, only the small filter membrane media is replaced.
The bidirectional flow rate and porosity of the PTFE membrane permit higher flow rates than conventional cartridge filters while maintaining submicron bacterial retention efficiency.
The rugged, reliable design of MicroPure Segmented Filters has been subjected to extensive testing in Europe and the United States, with more than 5,000 systems installed in food-and beverage-processing applications.
MicroPure Segmented Filters, designed for two-way consistent flow offer uncompromised security for any filtration application.
Is your application low flow or pressure? Or do you need a unique filter housing?
Micropure Offers a variety of filter sizes and housing types. If you have a small application or a small budget the Mini Filter Series might be the solution to your filtration needs. The same great quality, segmented design and exceptional features at a lower cost to you. More information can be found below.
Micropure Segmented Filter Element with Sterile Air Membrane

Head Plate
Filter Media
Segment with Inside Openings
Segment with Outside Openings
End Plate
The patented Segmented Construction of MICROPURE Filters offers significant advantages over conventional cartridge filters.
Air flows into the openings on the outside of each segment disc and passes through the filter and into an adjacent disc.
Filtered Air exits through the opening at the center of the cartridge, free from contaminants that can affect the quality of your product.
Segmented Filtration Explanation
Sterile Air and Gas Filter Presentation
How MicroPure Steam Filters do it Better
MicroPure Sterile Air Filter System Security
- Self-sealing PTFE membranes with a 0.1 or 0.2 micron retention efficiency for air.
- Each bi-directional Filter Membrane works independently allowing for maximum filtering capability and low pressure drop.
- A stainless steel tension rod and compression components provides continued support upstream and downstream of the filter membrane.
- The design of Micropure Segmented Filters has been subjected to extensive testing to ensure high quality unmatched preformance.
Application Versatility of MicroPure Sterile Air Filters
- The segmented element length and diameter are determined by your application specification giving each application an custom fit.
- Unlike conventional cartridge filters, Micropure's Segmented filters can handle bi-directional flow.
- Segmented filter design allow higher flow rates than conventional filters while maintaining submicron bacterial efficiency.**
- High Pressure and Temperature Tolerance
- Can be used with any Air stream
Unlimited Reusability of MicroPure Sterile Air Filters
- Filters can be cleaned and sterilized up to 150 times before replacement of filter discs is needed.
- Filters can be enlarged by simplely adding more discs to the element stack. Your Filter can grow with your application if needed.
Economical value of MicroPure Sterile Air Filters
- You only Replace the filter media discs. The element components stays in the filter for its entire life.
- Cost of Ownership is significantly less than competitors.
- Sterile Air Mini Filter Series available for low flow and smaller applications
The Convenience of MicroPure Sterile Air Filters
- MicroPure filters can be steam sterilized in place up to 150 times with no loss of filtering effectiveness or increased pressure drop as validated by an internationally recognized food laboratory.
- Micropure filters can also be sterilized using autoclave, hydrogen peroxide or a variety of sanitizing agents.*
- Membrane Replacement is Simple and Easy.
- Simple, on-site visual inspection of individual filter membrane
- Membranes are easily removable for laboratory analysis or culture
- Filter can be easily added into any application or process.

No other Sterile Air Filter offers this combination of features:
- Perforated Stainless Steel Modular Segments
- Allows for bi-directional flow
- Clean-in-place with steam (150 times) or common sanitizing agent*
- Durable Materials of Construction—Stainless Steel (304 or 316) and PTFE
- Broad range of chemical compatibility
- Autoclavable, high temperature tolerance
- Low extractable levels
- Unique Flat, Double Layer Membrane Design
- Low replacement cost compared to conventional cartridge
- Simple, on-site visual inspection or “plating” or individual filter membrane; easily removable for laboratory analysis or culture.
- Easily removable for laboratory analysis or culture.
*Check for chemical compatibility of PTFE prior to selecting a sanitizing agent.
**Reference laboratory report RP5268-challenge organism bacillus Stearothermophilus at a concentration of 1 x 105 spores/ml.
Technical Information
Applications for MicroPure Sterile Air Filters
- Bulk Filtration of Gas for Food and Beverage Processing
- Gas Filtration for product pull & pushes
- Point of use filter for CO2 or N2 injection with bottling and canning lines
- Aseptic Packing processes
- Hospital and Clean Room Air Filtration
- Wort aeration
- BioPharama Applications
- Equipment operation and Safety
Sterile Air Filter Technical Data
Technical Data | ||
---|---|---|
Maximum Operating Pressure | 232 psig | 16 bar |
Maximum Differential Pressure | 75 psid | 5.2 bar |
Maximum Reverse Pressure | 75 psid | 5.2 bar |
Micron Pore Sizes | 0.2 or 0.1 micron absolute. (Other sizes available upon request) |
Material of Construction: | ||
---|---|---|
Housing | 304 SS or 316 SS | |
Segmented Filter Discs | 304 SS or 316 SS | |
Filter Media | 304 SS of 316 SS | |
O-Rings | EPDM, Viton or PTFE |
Sterile Air Filter Warranty
Micropure Filtration, Inc. provides a five year limited warranty on all parts except O-rings and filter media. A one year warranty on filter media is based a maximum loading of 140 million particles per cubic meter (normal conditions). These warranties extend only to media purchased from Micropure or a certified Micropure Filtration Vendor.