Sterile Air Filters

Why do you Need Sterile Air Filters?

Sterile air filters reduce batch contamination, product spoilage and loss and system downtime. Effective sterile air filtration is a necessary part of every critical process. Sterile Air Filtration is an important component in the Food, Beverage, and Pharmaceutical industries. Sterile Air Filtration protects your process from harmful submicron particle contamination and bacterial transfer or growth.

It also helps protect production yield, especially in high-tech industries (electronics, plating, magnetic media, etc.) where submicron particle contamination can significantly reduce yields, resulting in product and dollar loss. The use of high efficiency submicron air filters have become a standard “current good manufacturing practice” allowing for more productive and economical processing.

MicroPure’s Patented Segmented Filter Element Design in their Sterile Air Filters offers significant advantages over conventional filter cartridges. 

Bidirectional PTFE membranes with a 0.1 or 0.2 micron retention efficiency are sandwiched between perforated stainless steel segment discs for support within an stainless steel housing.  The independently functioning modular segments are clamped together by a stainless steel tension rod that provides continued support upstream and downstream of the filter membrane.  The required cartridge length and diameter are determined by your application specifications. This unique design allows Micropure to built a filter that meets your pressure and flow rate needs.

Conventional pleated filter cartridges degrade with each sterilization and operational cycle. MicroPure filters can be steam sterilized in place up to 150 times with no loss of filtering effectiveness, as validated by an internationally recognized food laboratory. Other sterilization or cleaning methods commonly used are autoclave, hydrogen peroxide, steam, or a variety of sanitizing agents.*

Filter membrane replacement is a very simple & easy process because only the filter membranes are replaced. The operational and disposal cost is considerably lower than for other traditional cartridge filter options. With MicroPure filters, only the small filter membrane media is replaced.

The bidirectional flow rate and porosity of the PTFE membrane permit higher flow rates than conventional cartridge filters while maintaining submicron bacterial retention efficiency.

The rugged, reliable design of MicroPure Segmented Filters has been subjected to extensive testing in Europe and the United States, with more than 5,000 systems installed in food-and beverage-processing applications.

MicroPure Segmented Filters, designed for two-way consistent flow offer uncompromised security for any filtration application.

Is your application low flow or pressure? Or do you need a unique filter housing?

Micropure Offers a variety of filter sizes and housing types. If you have a small application or a small budget the Mini Filter Series might be the solution to your filtration needs. The same great quality, segmented design and exceptional features at a lower cost to you. More information can be found below. 

Micropure Segmented Filter Element with Sterile Air Membrane

Steam Filter

Head Plate

Filter Media

Segment with Inside Openings

Segment with Outside Openings

End Plate

The patented Segmented Construction of MICROPURE Filters offers significant advantages over conventional cartridge filters.
Air flows into the openings on the outside of each segment disc and passes through the filter and into an adjacent disc.
Filtered Air exits through the opening at the center of the cartridge, free from contaminants that can affect the quality of your product.
 
 
 
 
 
 
 

 

Segmented Filtration Explanation

Sterile Air and Gas Filter Presentation

How MicroPure Steam Filters do it Better

MicroPure Sterile Air Filter System Security

Application Versatility of MicroPure Sterile Air Filters

Unlimited Reusability of MicroPure Sterile Air Filters

Economical value of MicroPure Sterile Air Filters

The Convenience of MicroPure Sterile Air Filters

No other Sterile Air Filter offers this combination of features:

*Check for chemical compatibility of PTFE prior to selecting a sanitizing agent.

**Reference laboratory report RP5268-challenge organism bacillus Stearothermophilus at a concentration of 1 x 105 spores/ml.

Technical Information​​

Applications for MicroPure Sterile Air Filters

Sterile Air Filter Technical Data

Technical Data
Maximum Operating Pressure232 psig16 bar
Maximum Differential Pressure75   psid5.2 bar
Maximum Reverse Pressure75   psid5.2 bar
Micron Pore Sizes0.2 or 0.1 micron absolute. (Other sizes available upon request)
Material of Construction:
Housing304 SS or 316 SS
Segmented Filter Discs304 SS or 316 SS
Filter Media304 SS of 316 SS
O-RingsEPDM, Viton or PTFE

Sterile Air Filter Warranty

Micropure Filtration, Inc. provides a five year limited warranty on all parts except O-rings and filter media. A one year warranty on filter media is based a maximum loading of 140 million particles per cubic meter (normal conditions).   These warranties extend only to media purchased from Micropure or a certified Micropure Filtration Vendor.

Sterile Air Filter Informational Documents